Jagruti Rubbers Manufactures Customized Conveyor Belt, Rubber Conveyor Belting, Rubber Sheeting, Coated Fabrics, Conveyor System and Accessories, Conveyor Jointing, Steel Cord Jointing.
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GLOBAL EXPERIENCE
SEMPERTRANS NIRLON LIMITED is a Joint Venture unit of Semperit A.G. Holding. Austria (Leading manufacturer of Conveyor Belt in Europe) and NIRLON LIMITED, India. The COMBINATION RESULT IN DECADES OF EXPERIENCE AND EXPERTISE FOR CONVEYOR BELTS.
SEMPERTRANS NIRLON LIMITED thus offers conveyor belts with latest technology to give global quality solution in conveyor system and now also offer an increased range of products including steel cord belting from our manufacturing facilities in Europe. 
The company has excellent facilities for manufacturing comprising calender with Berstorff design. Zell Belt Building Machine and Siempelkamp press as well as skilled and highly trained personnel to operate the machine experienced engineers and technologists to guide and monitor  the production and processes.
All these are backed by an efficient Technical Service and Development facility with access to the rich experience of Semperit A.G. in providing material handling solutions to global standards at best economies.
STANDARD RANGE :
The following standard range from SEMPERTRANS NIRLON LIMITED is available for ready selection (for requirement falling outside the range please refer to us).
 
FABRIC REINFORCEMENTS :
Nylon (PP) Polyester Nylon (EP)
 
BELT WIDTH :
From 500 mm. upto 1600 mm.
 
CARCASS CONSTRUCTION :
All Synthetic Carcass standard range is available as per table. Customers are advised to provide technical data on installation, application and usage to enable Sempertrans Nirlon Limited, to recommend the most appropriate belting.
 
COVER GRADES :
SEMPERTRANS NIRLON LIMITED manufactures abrasion resistant (M - 24, N -17, SAR) Heat resistant (HR TI & T2) and Oil Resistant (OR) grades as per IS-1891. M-24 and N-17 grades also meet abrasion resistant values specified in DIN 22102 for grade M and N respectively. These grades also withstand material temperature upto 65°C.
A) Superior Heat Resistant Grade (SHR T2) : has been specially developed for conditions involving heat and temperature above a50°c and upto 180°C.
B) Ultra Heat Resistant Grade (UHR): is suitable for extreme conditions and materials having temperature over 125°C upto 200°C. Both SHR as well as UHR Grades can be used for higher temperatures with necessary precautions.
C) Oil Resistant Grade (OR): has been specially developed to overcome problems associated with chemical and oil contamination when used for handling fertilizers like DAP, MAP, Urea, or Belts can also withstand material temperature upto 90°C.
D) Fire Resistant Grade (FR): covers are specially developed to meet flame and antistatic requirements as per US Bureau of Mines (MSHA) and Canadian Bureau of Mines (CAN / CSA M 42w2 - M87). This Grade is specially meant for coal & sulphur conveying on surface installation in fire hazard areas.
E) Superior Abrasion Resistant Grade (SAR): This Grade is superior to M24 grade in resistant and is suitable for handling materials which do not have tendency to cut and gouge but are highly abrasive like crushed coal iron ore fines bauxite etc.
 
BREAKER CONSTRUCTION :
Breakers can be provided in face &/or back cover as well as on edges The minimum cover thickness to include one breakers is 3 mm & for two breakers is 5 mm. Breakers are useful for enhancing impact resistance in aplications where belt is subjected to high impacts.
SEMPERTRANS NIRLON NYLON CONVEYOR BELTING SELECTIONS CHART (VALUES INDICATED ARE NOMINAL)
No. Belt Type Duty Maximum Allowable Working Tension (KN/M) Carcass Thickness (MM) Carcass Weight (KG/M²)

Max. Belt Width for Adequate load support (0.8 T/M³)(1.5 T/M³)(2.5 T/M³)

 Min. Belt Width for Adequate Trough Ability
20° 35° 45°
1

250/2

GD

 25 1.65 1.84 800 600 450 300 400 400

HD

   2.65 3.04 1000 650 500 400 400 500
2

315/3

GD

   2.75 3.28 1050 800 650 400 450 450

SD

 31.5 3.35 4.00 1050 900 750 400 500 500

HD

   3.75 4.48 1200 1000 800 500 500 500
3

400/3

GD

   2.75 3.38 1050 800 650 400 450 500
SD 40 3.35 4.10 1050 1000 750 400 500 650

HD

   3.75 4.58 1200 1050 900 500 600 750
4

500/3

GD

   3.15 3.42 1200 900 800 400 450 500

SD

 50 3.55 3.80 1200 1050 900 500 500 650

HD

   4.15 4.62 1400 1200 1050 500 600 750
5

630/3

GD

   3.50 3.19 1200 1000 800 400 450 500
SD 63 4.10 4.63 1200 1050 900 500 500 650

HD

   4.50 5.11 1400 1200 1050 500 600 750
6

630/4

 SD 70 4.95 5.60 1400 1200 1000 500 650 800

HD

   5.85 6.68 1600 1400 1200 600 750 900
7

800/4

 SD 90 5.15 5.89 1600 1400 1050 500 650 800

HD

   6.05 6.97 1600 1600 1400 600 750 900
8

1000/4

SD

 110 5.55 6.61 1600 1400 1200 600 800 900

HD

   6.15 7.33 1600 1600 1500 750 900 1000
9

1250/4

SD

 140 5.95 6.90 1600 1600 1500 600 800 900

HD

   6.55 7.62 1600 1600 1600 750 1000 1200
10

1250/5

SD

 140 7.10 8.56 1600 1600 1600 650 800 900

HD

   8.30 10.00 1600 1600 1600 800 1000 1200
11

1400/5

 SD 155 7.60 8.93 1600 1600 1600 650 900 1000

HD

   8.40 9.89 1600 1600 1600 750 1000 1200
12

1600/5

 SD 180 9.70 10.27 1600 1600 1600 750 900 1000
    10.50 11.23 1600 1600 1600 750 1000 1200
Belt type - the first set of figures denote the belt strength in K N / M (kilonewtons per metre width). The second part denotes the number of plies for example 630 / 4 denotes belt with 630 K N/mtr strength with a 4 ply construction.
Carcass weights and Thickness are valid for M -24 Grades Belts only for other Grades please to us.
For cover weights 1.1 kg / mm / sq. mtr for M -24 Grade 1.2 kg / mm / sq. mtr for other grades.
Data for specifications not indicated above can be provided on request.
For polyester Nylon (EP) Belts please to us for technical details as well as conversion from existing all Nylon Belts.
   
Copyright© 2009-2010, All Rights Reserved by Jagruti Rubber Enterprises Pvt. Ltd.
Address: 20, Jagruti Estate,  Nr, Revabhai Estate, Opp. Ishwarkrupa Weight Bridge, N.H. No.8, C.T.M.,Ahmedabad - 380026 (Guj.) INDIA
Phone No: +91-79 - 25860166 / 25851055 Fax No : +91-79 - 25851044
E-mail : jrepltfc@yahoo.com
info@jrepl.com
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Jagruti Rubber Enterprises Pvt. Ltd. is a leading Manufacturer & Exporter of Special Purpose Belt, Conveyor System & Accessories Belt, Future Plan, Light Duty Conveyor Belt, Range of Rubber Sheet & Coated Fabrics, "JAGRUTI" Chevron Conveyor Belt, JREPL-CCB-1, Side Wall Conveyor Belt JREPl-SWCB-1, RC Feeder Conveyor Belt JREPL-RCFCB-1, Steep Angle Belt, Embossed Rough - High Grip, Conveyor Accessories, Carrying / Return / Impact, Jagruti Prominent Range Of Special Belt, Cleats, Conveyor Jointing, Steel Cord Jointing.